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DETERMINATION OF THE TECHNOLOGICAL VALUE OF COTTON FIBRE: 

 
  • A COMPARATIVE STUDY OF THE TRADITIONAL AND MULTIPLE-CRITERIA DECISION-MAKING APPROACHES

    Abhijit Majumdar 1 , Prabal Kumar Majumdar 2 & Bijan Sarkar 31 College of Textile Technology, Berhampore 742 101, India Email: abhitextile@rediffmail.com 2 College of Textile Technology, Serampore 712 201, India Email: pkm5@rediffmail.com 3 Department of Production Engineering, Jadavpur University Kolkata 700 032, India Email: bijonsarkar@email.com

    Abstract

    This paper presents a comparative study of the methods used to determine the technological value or overall quality of cotton fibre. Three existing methods, namely the fibre quality index (FQI), the spinning consistency index (SCI) and the premium-discount index (PDI) have been considered, and a new method has been proposed based on a multiple-criteria decision-making (MCDM) technique. The efficacy of these methods was determined by conducting a rank correlation analysis between the technological values of cotton and yarn strength. It was found that the rank correlation differs widely for the three existing methods. The proposed method of MCDM (multiplicative AHP) could enhance the correlation between the technological value of cotton and yarn strength.

    Key words:

    analytic hierarchy process, cotton fibre, fibre quality index, premium-discount index, spinning consistency index, technological value

    Introduction

    Determining the technological value of cotton fibre is an interesting field of textile research. The quality of final yarn is largely influenced (up to 80%) by the characteristics of raw cotton [1]. However, the level to which various fibre properties influence yarn quality is diverse, and also changes depending on the yarn manufacturing technology. Besides, a cotton may have conflicting standards in terms of different quality criteria. Therefore, the ranking or grading of cotton fibres in terms of different quality criteria will certainly not be the same. This will make the situation more complex, and applying multiple-criteria decision-making (MCDM) methods can probably deliver a plausible solution. The solution must produce an index of technological value or overall quality of cotton fibre, and the index should incorporate all the important fibre parameters. The weights of the fibre parameters should be commensurate with their importance on the final yarn quality. Traditionally, three fibre parameters have been used to determine the quality value of cotton fibre. These are grade, fibre length and fibre fineness. The development of fibre testing instruments such as the High Volume Instrument (HVI) and the Advanced Fibre Information System (AFIS) has revolutionised the concept of fibre testing. With the HVI it is pragmatically possible to determine most of the quality characteristics of a cotton bale within two minutes. Based on the HVI results, composite indexes such as the fibre quality index (FQI) and spinning consistency index (SCI) can be used to determine the technological value of cotton; this can play a pivotal role in an engineered fibre selection programme [2-3]. In this paper, a new method of determining the technological value of cotton using a multiplicative analytic hierarchy process (multiplicative AHP) of the MCDM method is postulated. The technological value of cotton was also determined by the three traditional methods, namely the fibre quality index (FQI), the spinning consistency index (SCI) and the premium-discount index (PDI). The ranking of cotton fibres produced by these four methods was compared with the ranking of final yarn tenacity, and a rank correlation analysis was carried out.

     

    Overview of MCDM and AHP

    Multiple Criteria Decision Making is a well-known branch of Operations Research (OR), which deals with decision problems involving a number of decision criteria and a finite number of alternatives. Various MCDM techniques, such as the weighted sum model (WSM), the weighted product model (WPM), the analytic hierarchy process (AHP), the revised AHP, the technique for order preference by similarity to an ideal solution (TOPSIS), and elimination and choice translating reality (ELECTRE), can be used in engineering decision-making problems, depending upon the complexity of the situation [4- 8] The Analytic Hierarchy Process (AHP), introduced by Saaty [9-12], is one of the most frequently discussed methods of MCDM. Although some researchers [13-16] have raised concerns over the theoretical basis of AHP, it has proven to be an extremely useful decision-making method. The reason for AHP's popularity lies in the fact that it can handle the objective as well as subjective factors, and the criteria weights and alternative scores are elicited through the formation of a pair-wise comparison matrix, which is the heart of the AHP.

    Details of AHP methodology

    Step 1:

    Develop the hierarchical structure of the problem. The overall objective or goal of the problem is positioned at the top of the hierarchy, and the decision alternatives are placed at the bottom. Between the top and bottom levels are found the relevant attributes of the decision problem such as criteria and sub-criteria. The number of levels in the hierarchy depends on the complexity of the problem.

    Step 2:

    Generate relational data for comparing the alternatives. This requires the decision maker to formulate pair-wise comparison matrices of elements at each level in the hierarchy relative to each activity at the next, higher level. In AHP, if a problem involves M alternatives and N criteria, then the decision maker has to construct N judgment matrices of alternatives of M x M order and one judgment matrix of criteria of N x N order. Finally, the decision matrix of M x N order is formed by using the relative scores of the alternatives with respect to each criterion. In AHP, the relational scale of real numbers from 1 to 9 and their reciprocals are used to assign preferences in a systematic manner. When comparing two criteria (or alternatives) with respect to an attribute in a higher level, the relational scale proposed by Saaty [9-12] is used. The scale is shown in Table 1.

     

    Results and Discussion

    The technological value of cotton fibre derived by various methods, as well as the rank correlation coefficient (Rs) between the technological value of cotton and yarn tenacity, are shown in Tables 8 and 9. It is observed that the Rs ranges from a very low value of 0.098 to a very high value of 0.817. In general, the Rs values were the lowest for the FQI model and highest for the PDI model. The proposed multiplicative AHP model, which can be considered as a variant of the traditional FQI model, demonstrates a reasonably good Rs value of 0.738 and 0.716 for 22 Ne and 30 Ne respectively. The SCI model shows a moderate Rs value of 0.401 and 0.459 for 22 Ne and 30 Ne respectively. The traditional FQI model is basically a multiplicative model where all the criteria weights (Wj) are considered to be unity. However, in practice this assumption is totally void, as the influence of various fibre properties on yarn properties will not be identical. Therefore, in a multiplicative type model, proper emphasis must be given to the weights of different decision criteria. This modification is introduced here in the multiplicative AHP model resulting in enhanced Rs values. From Table 9, one may be tempted to conclude that in the given problem, the premium-discount index is the best method to determine the technological value of cotton. However, in the premium-discount index model, the decision maker receives a clear idea of the influence of fibre properties on yarn tenacity from the standardised 'â ' coefficient values. The real accuracy of the premium-discount index model can be judged by subjecting it to some new test samples, which were not used for developing the regression equation relating the fibre properties and yarn tenacity. In case of the multiplicative AHP model, the relative weights of the cotton fibre properties are obtained from the pair-wise comparison matrix, where entries were made based on the past experience of the decision maker, without having any specific knowledge of the present case. Therefore, the multiplicative AHP is a very flexible tool, and can be used in any situation where the decision-maker has some prior knowledge of the problem.

    Conclusions

    A new multiplicative AHP model has been proposed to determine the technological value of cotton. The proposed method uses a variant of the traditional FQI formula, and enhances the rank correlation between the technological value of cotton and yarn tenacity. The incorporation of proper weights of cotton properties in the multiplicative formula is more logical than having the same weight for all the cotton properties. The past experience of the decision-maker plays a key role in determining the criteria weights in the proposed multiplicative AHP method. Of the four methods considered here, the premium-discount index method shows maximum rank correlation between the technological value of  cotton and yarn tenacity. The multiplicative AHP, SCI and FQI models are the remaining three methods, in the order of descending rank correlation. Similar studies could also be initiated using other MCDM methods.

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    References

    1. USTER News bulletin, Measurement of the quality characteristics of cotton fibre, 38, 23-31 (1991). 2. El Mogazhy, Y. E., and Gowayed, Y., Theory and practice of cotton fibre selection, Part I: Fibre selection techniques and bale picking algorithms, Text. Res. J., 65 (1), 32-40 (1995). 3. El Mogazhy, Y. E., and Gowayed, Y., Theory and practice of cotton fibre selection, Part II: Sources of cotton mix variability and critical factors affecting it, Text. Res. J., 65 (2), 75-84 (1995). 1. Belton, V., and Gear, T., On a short-coming of Saaty's method of analytic hierarchies, Omega, 11, 228-230 (1983). 2. Bridgman, P.W., Dimensional Analysis, Yale University Press, New Haven, CN (1922) 3. Fishburn, P. C., Additive utilities with incomplete product set: Applications to priorities and assignments, Operations Research Society of America (ORSA) Publication, Baltimore, MD, (1967). 7. Hwang, C. L., and K, Yoon., Multiple Attribute Decision Making: Methods and Applications, Springer-Verlag, New York, NY, (1981). 8. Saaty, T. L., The Analytic Hierarchy Process, McGraw-Hill International, New York (1980). 9. Saaty, T. L., How to make a decision: The Analytic Hierarchy Process, European J. of Operational Res., 48, 9-26 (1990). 10. Saaty, T. L., Priority setting in complex problems, IEEE Transaction on Engg. Management, EM 30, 3, 140-155 (1983). 11. Saaty, T. L., Axiomatic foundation of the Analytic Hierarchy Process, Management Sci., 32 (7), 841-855 (1983). 12. Saaty, T. L., Highlights and critical points in the theory and application of the AnalyticHierarchy Process, European J. of Operational Res., 74, 426-447 (1994). 13. Dyer, J. S., Remarks on the Analytic Hierarchy Process, Management Sci., 36 (3), 249-258 (1990). 14. Dyer, J. S., A clarification of "remarks on the Analytic Hierarchy Process", Management Sci., 36, 3, 274-275 (1990). 15. Triantaphyllou, E., and Maan, S. H., A computational evaluation of the original and revised Analytic Hierarchy Process, Computers and Ind. Engg., 26 (3), 609-618, (1994). 16. Triantaphyllou, E., Two new cases of rank reversals when the AHP and some of its additive variants are used that do not occur with the multiplicative AHP, J. Multi-Crit. Decis. Anal., 10, 11-25 (2001). 17. Barzilai, J., Lootsma, F. A., Power relations and group aggregation in multiplicative AHP and SMART, Proceedings on the third international symposium on the AHP, Forman EH (ed.), George Washington University, Washington DC, 157-168. 18. Triantaphyllou, E., Private communication. 19. Kang, B. C., Park, S. W., Koo, Y. J., and Jeong, S. H., A simplified optimization in cotton bale selection and laydown, Fibres and polymers, 1 (1), 55-58 (2000). 20. Lord, E., Manual of cotton spinning: The characteristics of raw cotton, The Textile Institute, Manchester and London, pp 310-311 (1961). 21. Norms for the spinning mills, The south Indian textile research association, pp 1.17 (1995). 22. Sreenivasa Murthy, H. V., and Samanta, S. K., A fresh look at fibre quality index, The Indian Text. J., 111 (3), 29-37(2000). 23. Application Handbook of USTER HVI SPECTRUM, Zellweger Uster, 1.1-1.9 (1999). 24. El Mogazhy, Y. E., Broughton, R., and Lynch, W. K., A statistical approach for determining the technological value of cotton using HVI fibre properties, Text. Res. J., 60 (9), 495-500 (1990).

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